Brakes - Fitting Discs and Required Ancillaries

What you actually need for the disc/drum conversion is pretty straightforward. Disconnect the steering arms, top and bottom swivel-pins, CV joint, and flexible brake pipes at the subframe - that’s it. There are, however, a number of ancillaries to consider.

Basics

Basics Fitting discs designed for the Mini is easy enough. Just make sure you use CV gaiters for the disc-brake set-up - these have a different bellows shape to stop the gaiter rubbing the inside of the hub. The drum type will rub, then split, shedding grease all over the place. Moly grease is mighty mucky stuff to deal with and doesn't assist braking at all! A tip for racers - to stop the gaiters over-expanding when getting very hot and imitating the aforementioned, put either a decent sized split pin or (my favorite) a piece of very small bore pipe - as in the type supplied with WD40 aerosols, etc. - under the retaining strap on the drive shaft. This allows air to escape and return,

Brakes - Fundamental Considerations

When looking to increase their cars performance, most folks immediately turn to considering higher engine power outputs. Because of this pre-occupation brakes tend to slide down the improvements priority list. However, they are far more important - being able to accelerate at warp speed to hyper-space in the twinkling of an eye is all very well, but disastrous if you can’t stop. You will make a very big hole in the scenery, and possibly end up wearing an wooden over-coat. Getting the braking system sorted out can help to make the car quicker, as you will be able to more confidently, therefore maximising speed in any given situation. Being one of those ‘sciences’ used in the automotive industry I hope to shed some light on the subject as it's another of those where many questions from confused and mislead folks that clog up my e-mail board. The advent of the Metro, and the brakes used on it has spawned a lot of activity in this direction. It was soon discovered that they could b

Engine - 998 Tuning, Bolt-ons

The 998cc engine is a very robust and tunable unit. It is also the most common engine found in standard Minis. See bottom for useful part numbers Terminology: MSC/MM - Mini Spares Centre/Mini Mania ID - Inside Diameter OD - Outside Diameter BBU - Big Bore Unit (refers to all 1275cc-based units) SBU - Small Bore Unit (refers to all sub-1275cc units, here the 998) BHP - Brake Horse Power LCB - Long Centre Branch Despite the lure of the much-advertised 1380cc alternatives, many simply want to get a little more from what they have at reasonable outlay. The single biggest restriction on any standard Mini is the 'breathing apparatus' - anything that is connected to the induction and exhaust systems. The standard exhaust being the biggest culprit - it is desperately restrictive in the name of noise suppression and cheapness of manufacture. Oddly enough it also increases fuel consumption when tested over a better designed, fre

Cooling - Controlling water temperature

The introduction of the Cooper S proved to be a testing time for the Mini’s systems, but conveniently provide a guideline as to what the standard cooling system was capable of - that used on the ‘S’ was marginal to say the least!

It wasn’t uncommon for many S’s to spew water from their overflow pipes when ever it was doing anything other than a steady 70 miles an hour, over-heating eventually caused through water loss. Perhaps some deductions can be made from the following…

There are a number of elements involved in controlling water temperature. Some confusion over what to sort first when over-heating occurs leads to wasted time and money, and possibly terminal engine damage. Maximum power is usually generated from A-series engines at 70 – 75 degrees C (160 to 170 degrees F). The main problem with this on a road car is the oil’s unlikely to get hot enough for maximum performance – the results outlined previously.

Engine transplants - Ancillary parts

Engine mountings are a whizz to fit as the Mini ones fit straight onto any of the other units. Just remove the Metro/AA/1300GT ones and swop the mounts over from the Mini unit. If they’re split, fit new ones, they’re cheap.

Terminology -
BBU - Big Bore Unit
SBU - Small Bore Unit

NOTE: This information covers transplanting large-bore engine units into small-bore engined Minis. For further information for exact differences between pre-A+ and A+ units, see relevant separate article.

Engine mountings and steady bars.
Engine mountings are a whizz to fit as the Mini ones fit straight onto any of the other units. Just remove the Metro/AA/1300GT ones and swop the mounts over from the Mini unit. If they’re split, fit new ones, they’re cheap. If using the AA/1300GT unit - it's advisable to cut off the 'wings' on the front plate that carried the engine mounts on the radiator end.

C-AJJ4008 ADJUSTABLE REAR ANTI-ROLL BAR FITTING INSTRUCTIONS

Jack rear of car up, and place securely on axle stands, positioned to allow maximum access to rear subframe/rear radius arms area. Remove rear exhaust hanger to exhaust clamp or un-hook rubber loop on late type cars. Using suitable saw, cut off centralising tab from bottom center of subframe rear cross member. Remove rear wheels and brake drums. Remove upper most and rear most brake back plate to radius arm nuts and bolts.

MINI ENGINE STABILISER MSSK1000

1. This is an auxiliary steady bar kit and should not be used to replace any other standard fitment parts that have broken.

2. Remove the radiator support bracket from the radiator and the thermostat housing.

3. Slacken the nut retaining the exhaust manifold at the radiator end of the engine.

4. Remove the three bolts securing the bulkhead blanking plate as shown in the diagram. If the car has a heater pipe as indicated on the diagram then this should be disconnected at the engine.

MINI ENGINE STABILISER MSSK1300

1. This is an auxiliary steady bar kit and should not be used to replace any other standard fitment parts that have broken.

2. Remove the radiator support bracket from the radiator and the thermostat housing.

3. Slacken the nut retaining the exhaust manifold at the radiator end of the engine. Remove the exhaust manifold stud by tighterning another nut against the original manifold nut and then screwing the nut out of the cylinder head.

4. Remove the three bolts securing the bulkhead blanking plate as shown in the diagram. If the car has a heater pipe as indicated on the diagram then this should be disconnected at the engine.

Standard Classic Mini Winter Checks

In order to keep your Mini in full working order this winter, we have put together a small guide of things to check, besides the routine servicing

Cooling System
Antifreeze is a must in a Mini for the winter. A Winter mix of Antifreeze to water over the winter will stop any potential problems with freezing conditions.
Cooling Hoses. Check the condition of all...

Verto to Pre Verto,Clutch swap

TEST If converting from A plus verto type clutch to the original Diaphragm type these are the major components you will require:

All the major extra parts required to convert from Verto Clutch to Diaphragm type parts (in brackets indicate alternatives)

6 x GHF323 shakeproof washer 3/8” UNF
2 x GFK5240 bolt remote housing short 1” UNC
1 x 88G508 flywheel keyway – pre verto (EN24T)
6 x 2A3658 clutch flywheel strap
1 x 2A3601 clutch return spring anchor
1 x CLZ628 clutch arm pin – bottom
1 x CLZ518 clevis pin for clutch arm at the top
1 x 22A747 flywheel bolt pre verto
3 x 2A3657 clutch bolt long cover to pressure
3 x (C-2A3657 ) clutch bolt long cover to pressure

C-GRH240 C-GRH247 C-GRH1006 SILICONE HOSES

This hose has been designed to fit any pre 1989 Mini where the heater valve is bolted on the cylinder head. Later cars had an in-line valve and different plumbing.

C-GRH240 BOTTOM HOSE

1. This hose has been designed to fit...

Choice of radiators

Choice of radiators

Radiators Read about heat conductivity, core, fin design, tube sizes and design changes

Monitoring Radiators development since 1960.

Monitoring Radiators development since 1960.

I have been monitoring radiators and their development since the late 1960’s because they were and still can be a problem when tuning cars.
I have seen, tried and tested everything made available or offered to Mini Spares

Cylinder head 2022

Historical Article - Nov 1992 - Visit Across the Pond

Every year in America and Canada, Mini enthusiasts get together for a Mini “Convention”. In fact there are two held, due to the copious quality of “surface area” that makes up North America and Canada! One designated Mini Meet West and the other (Surprise surprise) is the Mini Meet East. Each year one of the numerous Mini owners Clubs volunteers to arrange and conduct the meeting at a venue in their area.

Historical Article - Nov 1992 - Visit Across the Pond

Every year in America and Canada, Mini enthusiasts get together for a Mini “Convention”. In fact there are two held, due to the copious quality of “surface area” that makes up North America and Canada! One designated Mini Meet West and the other (Surprise surprise) is the Mini Meet East. Each year one of the numerous Mini owners Clubs volunteers to arrange and conduct the meeting at a venue in their area.

Historical Article - Nov 1992 - History in the making

Having built one Cooper ‘S’ for Timo Makinen to use in Historic Rallying, in which he won two International Rallies, I decided to build another one with more power and less weight than the previous one.

One lesson I learnt the hard way building the first car, was that a reliable source of new parts with in-built quality, especially where obsolete parts were being remanufactured, was essential. Mini Spares of London...

Historical Article - Nov 1992 - History in the making

Having built one Cooper ‘S’ for Timo Makinen to use in Historic Rallying, in which he won two International Rallies, I decided to build another one with more power and less weight than the previous one.

One lesson I learnt the hard way building the first car, was that a reliable source of new parts with in-built quality, especially where obsolete parts were being remanufactured, was essential. Mini Spares of London...

Historical Article-February 1995-Calver's Clinic

Calver's Clinic COOKING OIL This engine oil thing seems to have caught people's attention - which is good as there is nothing like awareness of what is good for your engine. Having done the 'Life Blood' article in Minitech News 6, and what oils to avoid in Mini Tech News 7.

Historical Article-February 1995-Calver's Clinic

Calver's Clinic COOKING OIL This engine oil thing seems to have caught people's attention - which is good as there is nothing like awareness of what is good for your engine. Having done the 'Life Blood' article in Minitech News 6, and what oils to avoid in Mini Tech News 7.